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Scaling up from prototype to series production

Large series often start small, and this also applies to complex series work. ANKRO has over 25 years of experience in the process of upscaling, facilitated by craftsmanship and modern, automated machinery. Curious about how we organize the process from prototyping to series production while maintaining quality? In this customer case study, we demonstrate that even complex parts with precise finishes are suitable for series production.

Turning, milling, and automatic deburring in a single setup

Converting raw material into an initial product with both round and straight shapes requires the use of one of our most advanced machines: the Mazak Integrex. Using this machine, our craftsmen develop a production strategy with the help of our comprehensive HyperMill software. This enables us to produce the product entirely in a single clamping, allowing us to meet the required tolerances.

Thanks to the recently introduced innovation in our software package, we are also able to automatically deburr this type of product. This guarantees quality and efficiency.

In order to be able to scale up efficiently after optimizing the prototype series, our machines are equipped with automatic bar feeding, among other things. This enables efficient upscaling to medium to large series, even for complex series.

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From machined to perfectly finished

This automated deburring process ensures that our machines produce high-quality products. To guarantee our ANKRO quality, products are visually inspected and remeasured, and finished where necessary. For the project in question, a specific finish was requested for aesthetic purposes. We offer various options for this, and in this case, glass bead blasting was chosen. This resulted in an even and matte appearance.

After this professional treatment, the products were carefully packaged and delivered to our customer. Another great project has been completed to everyone's satisfaction.

From prototype to serial production

By working closely with our customer, the project was successfully completed and the product is now being mass-produced to our customer's satisfaction. Within this project, we have once again demonstrated our expertise in plastics processing at the highest level. Curious about what we can do for your projects? Please contact one of our specialists.

Questions or interest?

Please feel free to contact us. You can do so by phone at +31 (0)183 304 872 or by filling out the contact form. We will handle your question as soon as possible.

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Willem van de Weteringh
Officemanager
+31 (0)183 304 872 info@ankro.nl
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